|
Material |
Surface
Feet per
Minute
(SFM) |
Cutter Diameter (inches) |
|
.250-.350 |
0.500 |
0.750 |
1.000 |
2.000 |
|
Feeds (Inches per Tooth) |
|
Aluminum and Magnesium |
800-UP |
.002-.004 |
.003-.006 |
.004-.008 |
.006-.009 |
.007-.010 |
|
Brass |
500-600 |
.002-.003 |
.003-.005 |
.004-.008 |
.005-.009 |
.007-.010 |
|
Bronze |
400-600 |
.002-.003 |
.003-.005 |
.005-.007 |
.005-.008 |
.006-.009 |
|
Hard Bronze |
220-280 |
.001-.002 |
.002-.003 |
.004-.006 |
.004-.007 |
.005-.008 |
|
Cast Iron - Soft |
200-280 |
.001-.002 |
.002-.004 |
.003-.005 |
.004-.007 |
.005-.008 |
|
Cast Iron - Hard |
180-250 |
.001-.002 |
.002-.003 |
.003-.004 |
.004-.005 |
.005-.006 |
|
Steel - Soft |
230-400 |
.002-.003 |
.002-.004 |
.005-.005 |
.003-.006 |
.004-.007 |
|
Steel - Medium |
200-350 |
.001-.003 |
.001-.003 |
.002-.004 |
.003-.005 |
.004-.007 |
|
Steel - Hard |
120-220 |
.001-.002 |
.001-.003 |
.002-.004 |
.002-.004 |
.002-.005 |
|
Stainless Steel |
120-220 |
.001-.002 |
.001-.003 |
.002-.004 |
.002-.004 |
.002-.005 |
Thread
Milling Formulas
Programmed Diameter Feed Rate O/D (Back
to formula list)
When thread milling, your linear feed must be converted
to circular feed
|
|
Programmed Diameter Feed Rate I/D (Back
to formula list)
When thread milling, your linear feed must be converted
to circular feed
|
|
(Back
to formula list)
(Back
to formula list)
Testimonials
We
have used your product several times in the past and were
always satisfied with the generated thread.
In one case we cut almost 600 5/8" threads in a 4" grid with
a 1.5" thread length into a steel tooling plate. Even
though we initially generated a wrong program, spiraling the
entire thread length downward, we used only one tool for the
entire job.
In another case we cut metric threads M30x1.5 into a flat
bottom hole into copper plate. The tolerance was very
tight and we had to cut the thread almost to the bottom.
The fact that we used a threadmill allowed us to cut the thread
very fast while being able to reach exactly the required class
of fit. This thread would have been very difficult to
machine using any other method known to us. We ran a
spindle speed of 2000 rpm and a feed rate of 10" (to be on
the safe side).
Both jobs were performed on high speed milling machines, with
limited torque available. Using threadmilling, we generated
better threads in less time.
Klaus Hoffmann
MfG
IMTA, Inc.
Need
a special quote on Threadmills? Click
here!
|
Advantages for solid carbide, straight fluted (STM):
-
Super Sub-micron Grain Carbide
-
Guaranteed Concentricity
-
Sizes from .110 in. and up
-
Cut threads in hardened materials
-
Cut threads in super alloys
-
Resharpenable
-
Special thread forms and pitches available
- Better
control of pitch diameter
|
|
| Advantages
for solid carbide, helically fluted (HTM): Dimensional
drawing:
-
Super Sub-micron Grain Carbide
-
Guaranteed Concentricity
-
Sizes from .250 in. and up
-
Cut threads in hardened materials
-
Cut threads in super alloys
-
Smoother cutting, faster feeds and speeds
-
Special thread forms and pitches available
- Better
control of pitch diameter
|
|
| Advantages
for Helical Solid Carbide NPT and NPTF Dimensional drawing:
- Requires
less horsepower than a tap
- Superior
thread quailty and form over conventional tapping
methods
- Better
control of pitch diameter
- Cut
threads in hardened materials
- Cut
threads in super alloys
- Guaranteed
concentricity
- Special
thread forms and pitches available
|
|
|
Advantages
for Straight Solid Carbide NPT and NPTF Dimensional
drawing:
- Requires
less horsepower than a tap
- Superior
thread quailty and form over conventional tapping
methods
- Better
control of pitch diameter
- Cut
threads in hardened materials
- Cut
threads in super alloys
- Guaranteed
concentricity
- Special
thread forms and pitches available
|
|
| Advantages
for Brazed Carbide NPT and NPTF Dimensional drawing:
tm1500crop.gif Text to be at left of custom area:
- Requires
less horsepower than a tap
- Superior
thread quailty and form over conventional tapping
methods
- Better
control of pitch diameter
- Cut
threads in hardened materials
- Cut
threads in super alloys
- Guaranteed
concentricity
- Special
thread forms and pitches available
|
|
| Advantages
for: Brazed Carbide UN internal without coolant Brazed
Carbide UN internal with coolant Dimensional drawing:
- Longer
reach
- More
shock resistant
- Resharpenable
- Repairable
- Guaranteed
concentricity
- Through
the tool coolant readily available
- Special
thread forms and pitches available
- Better
control of pitch diameter
|
|